PRE-CAST WALL

TELL US ABOUT YOUR PROJECT

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BUILD FASTER

A standardized solution that shifts the complexity from the construction site to the factory.

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UNDERSTAND THE SYSTEM

A SOLUTION DESIGNED FOR YOUR PROJECT

Each panel is manufactured from cutting plans validated by the design office: geometry, thickness, reinforcement, openings, reservations, inserts and connection arrangements are defined before manufacturing..

✓ Equivalent to a cast wall, without formwork
✓ Components ~50% lighter than solid prefabrication
✓ Finishes ready to paint: textured or architectural finishes according to project requirements
✓ Compatible with seismic zones, continuity through the core

Off-site transport of a wall with integrated rebate.

Wall in transfer before transport

Installation and verification of a finished wall on trailer.

Loading a finished wall onto trailer

A wall and its stiffeners before closure inspection.

The stiffeners in reality before closure

IN NUMBERS

PRECAST WALL CHARACTERISTICS AND CONFIGURATIONS

C40/50

concrete of precast skins

8.80 × 3.80 m

maximum custom dimensions

4 h

maximum fire rating, filled wall

12.00 m

possible height, subject to study

10–15 min

installation time per panel

±2 mm

flatness of production tables

Family

Principle

Specificity

Typical uses

STANDARD PRECAST WALL

Two C40/50 concrete skins connected by stiffeners, integrated formwork of the wall

Schedule gains up to 60% on the walls concerned, depending on configuration

Walls, internal walls, cores, underground structures

INSULATED PRECAST WALL

Insulation incorporated at the core of the system, protected by concrete skins

Thermal resistance R ≥ 3.00 m² K/W depending on composition, facades only

Facades with thermal and acoustic objectives

LIGHT PRECAST WALL

Single precast concrete skin in C40/50 constituting the formwork face on the constrained side

Supplementary reinforcement, bracing and phasing defined by studies

Against Berlin walls or nailed walls, party walls, tight sites, against existing structures

Thicknesses, dimensions (up to 8.80 × 3.80 m) and configurations defined by the study according to project drawings: see product sheets.

How to choose?

Project requirement

Solution to consider

Standard structural walls, partitions, stairwells, tanks and underground structures

Standard Precast Wall

Facades requiring integrated thermal insulation

Insulated Precast Wall

Wall against existing structure, retaining wall, basement or confined site

Light Precast Wall, subject to study

Complex or mixed project

PCS study to combine multiple solutions

Rules of use: Insulated Pre-cast Wall is reserved for facades. Basements, underground car parks, tanks, pits and retaining walls: Standard or Light Pre-cast Wall according to study, without integrated insulation. Methodology point: exact savings in time, cost or energy depend on the project, its prefabrication rate and scheduling. PCS favours case-by-case analysis rather than generic promises.

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WHAT PRÉMUR BRINGS

SIX KEY BENEFITS

TIMESCALES

Reduction in successive formwork operations and better predictability of the gros œuvre cycle.

QUALITY

Facings from industrial manufacturing and geometry prepared according to plans.

COORDINATION

Reservations, openings, conduits and inserts anticipated before manufacturing.

SAFETY

Reduction in certain handling and formwork operations, particularly in constrained areas.

DURABILITY

Robust solutions, adapted to buildings with intensive use and controlled maintenance.

ENERGY

On façades, Isolated Prémur integrates insulation protected at the heart of the structural system.

FREQUENTLY ASKED QUESTIONS

KEY POINTS TO ANTICIPATE

Is the finished wall equivalent to a cast wall?

After filling and hardening of the core, the two precast skins and the filling concrete constitute the structural wall. Sizing, reinforcement and connections are defined by project studies.

How are connections with foundations and floors arranged?

Connections with foundations, floors and adjacent walls are defined in the manufacturing and installation drawings: reinforcement tails, connecting reinforcement, reservations and inserts are positioned according to the project.

Who validates your elements in Morocco?

Each site is monitored and validated by the project engineer and the approved inspection office, with LPEE tests and laboratory integrated into the factory.

What is the timeframe between order and delivery?

Production starts with the validation of layout drawings; panels are delivered in order of installation, scheduled according to your crane schedule. Our engineering team supports you from the tendering stage.

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